Expert Mixed PCB Assembly Services for Industrial OEMs

Why Choose Mixed PCB Assembly?

In the evolving landscape of industrial electronics, Mixed PCB Assembly remains a critical requirement. While Surface Mount Technology (SMT) offers miniaturization, Through-Hole Technology (THT) provides the necessary mechanical strength for connectors, heavy transformers, and high-power components.

At Omini PCBA, we bridge the gap. Our mixed technology process ensures that your legacy components and modern microcontrollers coexist perfectly on a single board. We support hardware engineers and OEM procurement teams who cannot compromise on durability or performance.

Budget-friendly PCB assembly process showing competitive pricing.
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The Omini PCBA Advantage

Combining automated precision with skilled craftsmanship to deliver superior mixed-technology boards.

Dual-Process Expertise

Our production lines are optimized for both high-speed automated SMT placement and precision manual or automated through-hole insertion, ensuring complete coverage for complex BOMs.

High-Reliability Soldering

We utilize advanced reflow profiles for SMDs combined with selective wave soldering for THT components, guaranteeing robust mechanical joints essential for industrial applications.

Scalable Manufacturing

From rapid prototyping of mixed-technology boards to high-volume production runs, Omini PCBA adapts to your product lifecycle needs without compromising quality.

Every mixed assembly board undergoes AOI (Automated Optical Inspection), X-Ray for BGAs, and functional ICT testing to verify both logical and physical integrity.

Rigorous Testing

Technical Specifications

Precision engineering often demands a hybrid approach. Our mixed-technology assembly bridges the gap between high-speed SMT and robust through-hole components, meeting the stringent tolerances required by modern OEMs. Whether it's high-density boards or specialized power modules, we ensure your complex layouts maintain structural integrity and peak electrical performance.

Industry Applications

Engineering complex hardware often requires blending the speed of SMT with the mechanical strength of through-hole components. Mixed PCBA bridges this gap, ensuring high-density layouts remain durable under thermal and physical stress. In mission-critical sectors like industrial controls or medical tech, these hybrid assemblies are how you build reliability where it matters most.

Industrial Control

Bridge logic and motion. Robust PCBA solutions for high-power motor drivers and PLCs, engineered to handle extreme industrial thermal loads.

Medical Devices

Reliable medical PCB assembly demands uncompromising precision. We bridge the gap between complex designs and certified, lifesaving hardware with strict ISO-13485 compliance.

Marine & Auto

Ensure mission-critical reliability with ruggedized PCBA for navigation and sensors, engineered to withstand vibration, heat, and harsh operational environments.

Frequently Asked Questions

1.What is Mixed PCB Assembly?

Mixed PCB assembly involves using both Surface Mount Technology (SMT) and Through-Hole Technology (THT) on the same printed circuit board. This allows manufacturers to utilize small, efficient SMT components while retaining the mechanical strength of THT components for connectors and power supplies.

2.How does Omini PCBA handle quality control for mixed technologies?

We employ a multi-stage inspection process. SMT components are inspected via AOI (Automated Optical Inspection) immediately after reflow. THT components undergo visual inspection and, where necessary, automated selective soldering validation. The final board is subjected to X-Ray (for hidden joints) and functional testing.

3.Can you handle RoHS and Non-RoHS manufacturing?

Yes. Omini PCBA maintains separate process lines to ensure full compliance with RoHS directives for consumer/industrial goods, while also supporting leaded processes for specialized military or medical applications where exemptions apply.

4.What information is needed for a quote?

To provide an accurate quote, we require Gerber files, a Bill of Materials (BOM) indicating which parts are SMT vs. THT, and any specific assembly drawings or testing requirements.