Advanced LED Lighting PCB Assembly

Precision Engineering for the Next Generation of Lighting

In the rapidly evolving automotive landscape, the shift toward electric vehicles (EVs) and autonomous driving has placed unprecedented demands on printed circuit board assemblies. Components must withstand extreme temperatures, vibrations, and continuous duty cycles without failure.

Omini PCBA specializes in the high-mix, high-reliability manufacturing required by global automotive OEMs and Tier-1 suppliers. We bridge the gap between design and mass production, ensuring your electronic modules are ruggedized, traceable, and fully compliant with international safety standards.

Reliability

Long-life thermal cycling & vibration testing.

Precision

01005 component placement & high-density SMT.

THE STANDARD EXCELLENCE

“Excellence in every lumen."

— Omini PCBA Engineering Team

Manufacturing Capabilities

Technical depth that defines Omini electronics manufacturing.

ENGINEERING EXCELLENCE

Material verification via XRF analysis

Zero-defect soldering with nitrogen reflow

Custom masking for sensitive RF areas

Why Omini PCBA for LED Assembly?

Our specialized production lines are designed specifically for the unique challenges of LED lighting.

Expert Thermal Management

Specialized in Aluminum and Copper core PCBs to ensure maximum heat dissipation for high-power LEDs.

Advanced Optical Testing

Integrated AOI, X-Ray (AXI), and In-Circuit Testing (ICT) to eliminate manufacturing errors

IATF 16949 Compliance

Rigorous quality management systems specifically designed for the automotive supply chain.

High-Speed SMT Accuracy

Ultra-precise component placement (±0.035mm) for high-density LED arrays and microscopic components.

EV Powertrain Expertise

Heavy copper PCBs and thermal management solutions for battery and inverter control.

Global Supply Chain

Strategic sourcing of high-quality LEDs (Cree, Nichia, Osram) and components to mitigate lead-time risks.

CORE COMPETENCIES

Versatile Applications of Our LED PCBA

From the deep sea to the furthest reaches of space, Omini PCB assembly provides the vital circuitry for lighting that must not fail. Our expertise spans across diverse sectors, ensuring your specific environmental requirements—be it vibration, humidity, or extreme heat—are met with precision.

ENGINEERING EXCELLENCE

The Omini PCBA Advantage

We don't just manufacture boards; we engineer reliability. Our facility is equipped with state-of-the-art Japanese SMT lines and German inspection systems, designed to meet the unforgiving standards of the automotive industry.

Uncompromising Quality Systems

Full traceability from component batch to finished assembly. We adhere to IPC-A-610 Class 2 and Class 3 standards.

Rapid Prototyping to Volume Production

Seamlessly scale from 10 units for R&D to 1,000,000+ units for global product launches with consistent yield.

Dedicated Engineering Support

Design for Manufacturing (DFM) reviews included to optimize your layout for thermal efficiency and assembly yield.

THE OMINI ADVANTAGE

Supply Chain Resilience

Strategic sourcing of automotive-grade AEC-Q qualified components.

Frequently Asked Questions

1.What types of PCBs do you recommend for high-power LED applications?

For high-power LEDs, we typically recommend Metal Core PCBs (MCPCB) with Aluminum or Copper substrates. These materials provide superior thermal conductivity compared to standard FR4, effectively drawing heat away from the LED dies and extending their operational lifespan.

2.Can Omini PCBA handle long LED strips?

Yes, our specialized SMT lines can accommodate PCB dimensions up to 1500mm in length. This is ideal for linear lighting, architectural accents, and specialized industrial strips that require continuous, seamless assembly.

3.Do you offer turnkey services including component sourcing?

Absolutely. Omini PCBA provides full turnkey services. We have direct relationships with major LED manufacturers (Cree, Osram, Nichia) and can manage the entire supply chain, from PCB fabrication to final functional testing and packaging.

4.What is your typical lead time for LED lighting PCB assembly?

Prototypes can often be delivered in 5-10 working days. For mass production, lead times typically range from 3 to 5 weeks depending on component availability and project complexity. We always strive for rapid turnaround without compromising on Omini's quality standards.

INFORMED DECISIONS